I-Colour MasterBatch iyingxube yemibala yokuhlehlisa ngokusebenza okuphezulu kanye nokuqoqwa kombala okuphezulu okwenziwe ngenani elikhulu lemibala noma amadayi kanye nezinsalela zezekhambi zezobuchwepheshe eziqinile noma ezengeziwe. Kunesidingo esikhulu se-Colour Masterbatch eChina kanye namathuba amakhulu okuthuthuka. Ngakho-ke, kuyadingeka ukucwaninga nokuthuthukisa ubuchwepheshe bokukhiqiza i-masterbatch.
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Ngezansi, sinokuqonda okuphelele kwe-masterbatch, kufaka phakathi ukuhlukaniswa okujwayelekile, izingxenye eziyisisekelo, inqubo yokukhiqiza i-masterbatch, bese ekugcineni zibheka uhlelo lokusebenza kanye nokuthuthukiswa kwesikhathi esizayo kwe-masterbatch.
I-1.Color Masterbatch Classification
01.according ekusebenziseni okuhlukile
I-Colour MasterBatch ihlukaniswe nge-masterbatch ye-injesteatbatch, ukushaya i-masterbatch, njll., Futhi kuhluka ngalunye kungahlukaniswa ngamabanga ahlukile.
I-Advanced I-Injolouction Colour Master isetshenziselwa ama-cosmeticpagical emabhokisini, amathoyizi, amagobolondo kagesi neminye imikhiqizo ethuthukile; Umjovo ojwayelekile wombala wombala wemikhiqizo yepulasitiki yansuku zonke, iziqukathi zezimboni, njll. I-Advanced Blow Blow Master yokubumba imikhiqizo emincane ye-Ultra emcishayo ishaya imibala yokubumba.
I-Blow Ejwayelekile Yokubumba I-Colour Master yezikhwama ezijwayelekile zokufaka kanye nezikhwama ezilukiwe zishaya imibala. I-Spinning Master isetshenziselwa ukuphonswa kanye nombala we-Textile Fibers. I-Master Pigment inezinhlayiya ezinhle, ukugxila okuphezulu, amandla anamandla okuvutha imibala, ukumelana nokushisa okuhle nokuphikiswa kokukhanya. Umbala we-Low - Umbala webanga leBanga usetshenziselwa ukukhiqiza okuphansi - Imikhiqizo yebanga elingadingi umbala osezingeni eliphakeme.
02. Ngokusho komthwali
I-Colour MasterBatch ihlukaniswe yi-PE, PP, PVC, i-PS, i-AB, i-EVA, i-PC, pet, Pek, Phenocy resin, i-polyurethane, i-polyester, i-resin master, i-fluorine resin master, i-fluorine resin master nokunye.
03. Ngokwemisebenzi ehlukene
I-Colour MasterBatch ihlukaniswe nge-anti-static, i-flame retardant, anti-agen, antibacterial, antitaterial, ukumelana, ukumelana, ukuntulwa kwemabula yemabula (ukugeleza), imibala yokusanhlamvu okusanhlamvu
04. Ngokuya ngokusetshenziswa komsebenzisi
I-Colour Masterbatch ihlukaniswe yi-General Colour Master kanye ne-Colour Colour Master. I-Low Master Peint PEAS PEAS ivame ukusetshenziswa njenge-General Colour Master, ilungele amanye ama-resin anemibala ngaphandle kwe-resin yenkampani yenethiwekhi. Iningi lamabhizinisi ajwayelekile we-master batch emhlabeni ngokuvamile awakhiqizi umbala omkhulu we-master. Ibanga le-General Master Colour lincane kakhulu. Izinkomba zalo zobuchwepheshe kanye nezinzuzo zezomnotho zimpofu.
Umbala we-Master we-Universal ukhombisa imibala ehlukene kumapulasitiki ahlukene, futhi ukubikezela komphumela wokufaka imibala ampofu. Umbala we-Universal Master uthinta amandla wemikhiqizo, futhi imikhiqizo kulula ukuguquguquka, ukuhlanekezela, nokusobala ngokwengeziwe ku-Engineering Plastics. Umbala we-General Master ngokusetshenziswa okujwayelekile, ukhetha i-High Heast Lightrant Grade Plate Pladen, izindleko eziphakeme kanye nemiphumela ekungcoleni.
I-Master ekhethekile kwinqubo yokucutshungulwa komkhiqizo, ngokuhlushwa okuphezulu, ukuhlakazeka okuhle, ukuhlanza nezinye izinzuzo ezibalulekile. Ibanga elikhethekile lokuphikiswa kokushisa ngokuvamile lilungele amapulasitiki asetshenziselwa imikhiqizo, izinga lokushisa elijwayelekile liphephile ukulisebenzisa, kuphela ekushiseni okungaphezulu kwebanga elijwayelekile futhi isikhathi sokuphumula lide kakhulu lizodala amabanga ahlukahlukene wokudilizwa.
05. Ngokusho kombala
I-Colour Masterbatch ihlukaniswe yaba mnyama, imhlophe, ophuzi, oluhlaza okotshani, obomvu, owolintshi, nsundu, oluhlaza okwesibhakabhaka, igolide, elimpuphu, elimpuphune, elimpuphune nelipinki.
I-2.Color Masterbatch Raw Indwangu Eyisisekelo Yokwakheka
01. Umbala
I-Pigment iyingxenye eyisisekelo yokufaka imibala.Ikuhle kakhulu ukukwenza okuhle, ingaphezulu kwezinhlayiya zalo ezinhle nge-resin coating, ukuvikela ukuthuthukiswa kobabili, ukuze kube lula ukuhlakazeka. Ukuze ugobe futhi uhlanganise ngokulinganayo, izixazululo ezinobungqabavu ngokuthola imibala futhi ungancibilika ama-resin, anjenge-o-dichlorobelene, i-njll.
02. Isithwali
Isithwali yi-matrix ye-colour masterbatch. Njengamanje, i-master batch ekhethekile i-resin efanayo ne-resin, engaqinisekisa ukuhambisana kwe-master batch kanye ne-resin enemibala, futhi kuyasiza ekusakazweni okungcono kwe-pigment. Kunezinhlobo eziningi zama-resins othwala, kufaka phakathi i-polyethylene, i-atactic polypropylene, i-poly1-turene, i-molecular isisindo esiphansi i-polypropylene, njll.
Okwe-polyolefif masterbatch, i-Lldpe noma i-LDPE ene-High Mele Inkomba ikhetheke njenge-resin yenkampani ye-resin, enobunzima obuhle bokucubungula. Ihlanganiswe ne-resin enemibala yokuguqula i-viscosity yohlelo, ukuze idlale indima yokungena ngaphakathi kanye nokuhlakazeka, futhi iqinisekise ukusebenza okuhle kwemikhiqizo, futhi iqinisekise ukuthi ukusebenza kwemikhiqizo enemibala kungashintshi.
03. Dispersant
I-distrant emanzi kanye ne-coating pigment igqugquzela i-pigment in the olwahlulwa ngokulinganayo ayisakabi Kunezinhlobo eziningi zabahlakazekile, isisindo esiphansi se-molecular polyethylene wax, i-polyester, i-stearate, i-oyela elimhlophe, i-polyethylene oxide, njll.
04. Izengezo
Ngaphezu kokufaka imibala, i-masterbatch futhi yengeza i-flame retardant, i-antioxidant, umenzeli we-antistatic, i-stabilizer elikhanyayo nokunye okunjalo ngokwezidingo ezahlukahlukene zabasebenzisi, ezinemisebenzi ehlukahlukene ngasikhathi sinye. Kwesinye isikhathi umsebenzisi akadingi, kepha ibhizinisi le-Colour Master lizophakamisa ukungeza ezinye izengezo ngokuya ngezidingo zomkhiqizo.
3. Umbala we-Masterbatch Cruncity Technology
Inqubo yokukhiqiza ye-Colour Masterbatch iqinile, engahlukaniswa yinqubo elomile nenqubo emanzi.
01. Inqubo emanzi
I-Colour MasterBatch yenziwa ngokugaya, ukuguquka kwesigaba, ukugeza, ukomisa nokuthambekela. Lapho ugaya imibala, uchungechunge lokuhlolwa kwezobuchwepheshe kufanele kwenziwe, njengokulinganisa ukugaya kwe-grout depness, impahla eguqukayo, okuqukethwe okuqinile, i-ETC inqubo enamanzi inezindlela ezi-4 kufaka phakathi indlela ye-ink, indlela yokugoba kanye nendlela yensimbi yensimbi
(1) indlela ye-ink
Indlela ye-Ink yindlela yokukhiqiza ye-ink paste. Izithako ziyindawo yabagibeli abathathu futhi behlanganiswe ngongqimba oluphansi lokuvikela ama-molecular. I-ink yokunamathisela ye-ink exutshwe ne-resin yenkampani ye-resin, ipulasitiki ngeplastikini e-roll-roll, futhi ekugcineni yahlulwa yi-extred eyodwa noma yamawele.
(2) Indlela yokufafaza
Indlela ye-Rinsing yi-pigment, amanzi kanye nokuhlakazeka ngokugaya kwesihlabathi, ukuze izinhlayiya <1μm, ukusetshenziswa kwendlela yokudlulisa yesigaba ukwenza ipipi esigabeni samafutha, ukuhwamuka, ukugxila kanye nokomisa, ukungeza umgogodla, ukufakwa kwe-extrusion ukuthola i-master. Ukuguqulwa kwesigaba kudinga i-organic solvent kanye ne-solvent yokubuyisa i-solvent, ukuhlinzwa kuyinkimbinkimbi, okukhulisa ubunzima bokucutshungulwa.
(3) Indlela yokuxova
Indlela yokuxova i-pigment kanye nomthwali we-oyela oxutshwe, ngokuxova ukwenza i-pigment ivela esigabeni samanzi esigabeni samafutha. I-oily carrier ihlanganisa ingaphezulu le-pigment ukuze ipikili lihlakaze futhi lizinze, ukuvimbela ukubekezelela. Bese ukhipha i-granution ukuthola umbala we-masterbatch.
(4) indlela yensimbi yensimbi
Ngemuva kokugaya usayizi wezinhlayiyana zezinhlayiyana ezingaba yi-1 dwep, engeza uketshezi lwe-soap emazingeni okushisa athile, ngokulinganayo manzi indawo yezinhlayiyana ze-pigment, ekwakheni isendlalelo sokuzivikela se-saponication (njenge-magnesium fulterate, ngeke kubangele ukufukula, kugcinwe nobunzima. Ngemuva kwalokho okwengeziwe okwengeziwe kwezengezwa futhi kuxutshwe ngejubane elikhulu, kanti ama-masterbatch anemibala atholwe ngokudonswa kwamagagasi.
02. Inqubo eyomile
Amanye amabhizinisi ekhiqizweni kwe-High-grade Masterbatch, alungiselele umbala wabo wangaphambi kokuhlakazeka, bese usebenzisa inhloso yenqubo eyomile. Imibandela yokukhiqizwa kwe-Masterbatch enemikhiqizo edingekayo ukwethula izinketho eziningi. I-Churn ephezulu + isikulufa esisodwa, i-churn ephezulu + isikulufa esiphindwe kabili ubuchwepheshe obujwayelekile bokukhiqiza. Ukuze kuthuthukiswe ukuhlakazwa kombala, amanye amabhizinisi azoba yindawo yokuhlala ethwala abe yimpuphu.
Umshini wokuxuba + isikulufa esisodwa, umshini wokuxuba + isikulufa esiphindwe kabili futhi sisetshenziselwa ukukhiqiza ubuchwepheshe obusezingeni eliphezulu be-master batch. Njengamanje, ubuchwepheshe bokulinganisa kwemibala ye-masterbatch kanye nokufana kombala kudumile, futhi kuthe xaxa okuphezulu kwe-spectrophotometer kwethulwa ukusiza ukuqedwa kokuqhathaniswa kombala.
4. Emishini yokukhiqiza
Imishini yokukhiqiza ye-Colour Masterbatch ifaka imishini yokugaya, umshini wokuxubha ophakeme futhi ophansi we-knoiding umshini, umshini wokuxuba, imishini yokulinganisa imishini, njll. Imishini yokugaya, njenge-colloid mill umshini wokuhlakazeka.
Ukuxova umshini ngokusebenzisa ukucindezelwa kwe-vacuum decompression. Izimo zokusebenza okushisayo ngokushisa uwoyela, ukufudumeza okushisayo noma ukuphola kwamanzi; Imodi yokukhipha i-Diskarging iguqula i-Cylinder Discragging, i-valve discrarging bese isikulufa i-strangging; Ukuxova paddle adf frequency ukuguqulwa kombusi wejubane.
I-mixer ihlukaniswe izinhlobo ezimbili: Vula i-Rubber Mixer kanye ne-Rubber evaliwe. Imishini ye-Extrusion Granution ifaka phakathi isikulufa esisodwa, i-Twin isikulufa extruder (ifulethi, ifulethi, isigaxa, isigaxa), i-multi-screw extredrer, njll.
I-5. Isicelo kanye nentuthuko ye-Colour Masterbatch
I-Colour MasterBatch inezinhlobonhlobo zezicelo, ikakhulukazi ezisebenzela imboni yepulasitiki, imboni yerabha kanye ne-fiber imboni.
01. Ipulasitiki
Okuqukethwe kwe-pigment kwepulasitiki masterbatch kuvame phakathi kuka-10% no-20%. Lapho isetshenziswa, ingezwe epulasitiki edinga ukufakwa imibala ngesilinganiso esingu-1: 10 kuya ku-1: 20, esingafinyelela i-resin noma umkhiqizo wokuqamba imibala. I-Masterbatch Plastics kanye namapulasitiki ahlanganisiwe kungenzeka abe ngezinhlobonhlobo ezifanayo noma ahambisane nezinye izinhlobo zepulasitiki.
Umbala we-masterbatch ungaba uhlobo olulodwa lombala noma izinhlobo ezahlukene zombala we-pigment. Ukukhetha izingulube kufanele kuhlangabezane nezimo zokucubungula kanye nezidingo zekhwalithi zemikhiqizo yepulasitiki. I-Master of Umbala emkhakheni wepulasitiki ovuthiwe ngokwengeziwe futhi uhlelo lokusebenza olujwayelekile, 85% wemikhiqizo epulasitiki enemibala usebenzisa i-Master of Colour, okulula ukuyisebenzisa, ukuxazulula kahle ukusabalaliswa kwe-pigment okubangelwa yindawo yombala womkhiqizo, ukungahambisani nemibala kanye nezinye izinkinga.
I-Polyethylene, i-polypropylene, i-polyvinyl chloride, i-plexiglass, i-nylon, i-polycarbonate, i-celluloid, ipulasitiki ye-phenolic, i-amoxy resin, konke kunezinhlobo ze-master batch.
Embonini yepulasitiki, ukufunwa kwemakethe ye-colour masterbatch kugxile emikhiqizweni yepulasitiki yobunjiniyela (izinto zendlu, izimoto, iphrofayli yemikhiqizo yezolimo, imikhiqizo yokwakha izimboni, idlala indima ekuthuthukiseni ukuthuthukiswa kwe-masterbatch yombala.
02. Injoloba
Indlela yokulungiselela yeRubber Masterbatch ifana neyokwesisekelo sepulasitiki. I-pigment, ipulasitiki kanye ne-sonthetic resin ekhethiwe kufanele ifaniswe nerabha. Kusetshenziswa imibala ikakhulukazi njenge-ejenti yokuqinisa kanye namabala enjoloba. I-Black Pigment ikakhulukazi iyikhabhoni emnyama; I-White Pigment zinc oxide, titanium dioxide, calcium carbonate, njll; Eminye imibala ifaka i-iron oxide, i-chromium ephuzi, i-ultramarine, i-chromium oxide eluhlaza, ophuzi ophuzi, i-benzidine ophuzi, i-phthalocyanine eluhlaza, i-dioxazine purp, njll.
Izintambo, izintambo, amathayi asetshenziswa kabanzi ku-carbon emnyama, i-carbon yendabuko emnyama iguqulwe yaba yi-carbon emnyama ye-masterbatch, inani le-masterbatch yombala lihlala esikhundleni sokuqala. Njengamanje, amabhizinisi amnyama e-carbon ekhaya nakwamanye amazwe awakwazi ukukhiqiza ngokuphelele i-carbon emnyama ye-masterbatch, ngakho-ke kuyadingeka ukutadisha eTire Carbon Black Masterbatch ukwenza ngcono ukusebenza kwemikhiqizo yayo, futhi amandla ebhizinisi makhulu.
Lapho kucutshungulwa irabha, ukusetshenziswa kweRubber Masterbatch kungagwema uthuli olubangelwa imibala ye-powder, ngcono indawo yokusebenza. I-Colour MasterBatch kulula ukuyisatshalaliswa ngokulinganayo, ukuze umbala wemikhiqizo yenjoloba umfaniswano futhi ukusetshenziswa kwangempela kwe-pigment kuncishisiwe.
Inani le-pigment elinemibala yenjoloba livame phakathi kuka-0.5% no-2%, futhi inani le-inorganic pigment lingenye. Lokhu kucubungula umbala kufanele kufaniswe nobuchwepheshe bokucubungula kwerabha kanye nekhwalithi yokuhlangabezana nezidingo zomkhakha werabha. Amabhizinisi we-Pigment kudingeka enze umsebenzi omningi wokucwaninga ngesicelo ukuthuthukisa nokukhuthaza lolu hlobo lokucubungula izinhlobo ze-pigment.
03. I-fiber
Umbala wesitoko we-fiber yilapho upping fibers, umbala we-masterbatch ungezwe ngqo ku-viscose ye-fiber noma i-resin fiber, ukuze i-pigment ivele emdwebeni, eyaziwa ngokuthi imibala yangaphakathi ye-fiber.
Uma kuqhathaniswa nodaya wokudaya wendabuko, izinqubo zokufaka imibala ze-fiber stock solution zihlala futhi zibambe ama-masterbatch zibe yimicu enemibala futhi zizisebenzise ngokuqondile izindwangu, futhi zishiya inqubo yokudayela nenqubo yokuqeda. Inezinzuzo zokutshalwa kwezimali okuncane, ukonga amandla, azikho ama-wafuthi amathathu nezindleko eziphansi zemibala, accounting cishe ama-5% okwamanje.
I-pigment ye-fiber coloring masterbatch idinga umbala ogqamile, ukusakazeka okuhle, ukuqina okuhle, ukumelana nokukhanya, ukumelana kwe-acid, ukumelana ne-alkali, ukumelana ne-inorganic, infolciable.
I-UV Amunbent, i-antioxidant kanye ne-flame retardant ekhiqizwe nguQingdao Yihihoo polymer technology co. Ltd. Ngokuyinhloko esetshenziswa emikhiqizweni ye-masterbatch, yamukela amakhasimende ukuthi athinte:yihoo@yihoopolymer.com
Isikhathi sePosi: FEB-02-2023