Ukuqonda ngokugcwele ama-masterbatches, kufanele ukhumbule la maphuzu asemqoka ama-5!

Ukuqonda ngokugcwele ama-masterbatches, kufanele ukhumbule la maphuzu asemqoka ama-5!

Ama-Masterbatches

Ama-masterbatches ayingxube yokusebenza okuphezulu nokuhlushwa imibala ephezulu eyenziwe ngenombolo enkulu yemibala noma amadayi engxenye eyodwa noma ngaphezulu nezinqubo zenkampani ezisebenzayo nezinqubo zokuphrinta eziqinile. Ama-masterbathths asekhaya afunwa kakhulu futhi anekhono elikhulu lokuthuthuka. Ngakho-ke, ucwaningo kanye nokuthuthukiswa kwe-Masterbatch Production Production Technology kudingeka kakhulu.

Ake sithathe ukubheka okuphelele kwama-masterbatches, kufaka phakathi ukuhlukaniswa okujwayelekile, izithako eziyisisekelo, izinqubo zokukhiqiza ze-masterbatch, bese ekugcineni zibheke uhlelo lokusebenza kanye nokuthuthukiswa kwesikhathi esizayo kwama-masterbatches.

1.Ukuhlukaniswa kwe-Masterbatch

01. Okuhlukile ngokuya ngokusetshenziswa

Ama-masterbatches ahlukaniswe ngama-masterbathres we-injes, ukushaya ama-masterbatches, apping masterbatches, njll., Futhi izinhlobonhlobo zonke zingahlukaniswa ngamabanga ahlukile.

I-Advanced I-Injoction Masterbatch isetshenziswa emabhokisini okufaka okugcoba, amathoyizi, izindlu zikagesi kanye neminye imikhiqizo ephezulu; Kusetshenziselwa i-masterbatch evamile yemikhiqizo yepulasitiki yansuku zonke, iziqukathi zezimboni, njll. I-Advanced Blow Expressing Mastersbathths isetshenziselwa ukushaya imibala emikhiqizweni ye-Ultra-mncane.

I-Blow Moling Masterbatch isetshenziselwa ukushaya imibala yokubumba ezikhwameni zokupakisha okujwayelekile nezikhwama ezilukiwe. I-SPUNNING Masterbatch isetshenziselwa ukuthambekela kwendwangu ye-fiber spinning, izinhlayiya ezinhle ze-masterbatch Ama-masterbaths ebangeni eliphansi asetshenziselwa ukwenza imikhiqizo yebanga eliphansi engadingi ikhwalithi ephezulu yombala.

02. Ngokusho komthwali

Ihlukaniswe ku-PE, PP, PVC, I-PS, i-AB, i-EVA, PC, Pet, Pek, Phenolic resin, i-polyurethane, i-polyenducter, i-fluororesin masterbatch, njll.

03. Ngokusho kwemisebenzi ehlukene

Ihlukaniswe i-antistatic, ilangabi elithi, anti-agen, antibacterial, antibacterial kanye nokukhanyisa, ukwanda kwesimo sezulu, ukuxabana, ukugcwala kwemakethe (ukugeleza okusanhlamvu (ukugeleza okusanhlamvu kwe-masterbatch, njll.

04. Ngokuya kokusetshenziswa komsebenzisi

Ihlukaniswe nge-masterbatch yendawo yonke kanye ne-masterbatch ekhethekile. Ama-masterbath aphansi ancibilikayo ajwayele ukusetshenziswa njengama-masterbaths ajwayelekile we-masterbathres yokufaka imibala ngaphandle kwama-resins ethwala. Iningi lamabhizinisi ase-masterbatch asemthethweni emhlabeni ngokuvamile awakhiqizi ama-masterbathth, ubukhulu obujwayelekile be-masterbatches incane kakhulu, futhi izinkomba zobuchwepheshe kanye nezinzuzo zezomnotho zimpofu.

I-Universal Masterbatch iveza imibala ehlukene kumapulasitiki ahlukene, futhi umphumela wokufaka imibala awubikezeli. I-General Masterbatch ithinta amandla omkhiqizo, futhi umkhiqizo kulula ukuwohloka nosontekile, okusobala kakhulu kumapulasitiki wobunjiniyela. Okwe-Universal Masterbatches, kukhethwe imibala ephakeme engamelana nokushisa ukushisa, okubiza kakhulu futhi kubangele imfucuza.

Enqubweni yokucubungula ama-masterbatches akhethekile, inezinzuzo ezinkulu njengokugxila okuphezulu, ukuhlakazeka okuhle nokuhlanzeka. Ibanga lokumelana lokushisa le-masterbatch elikhethekile lihambisana kakhulu nepulasitiki elisetshenziselwa imikhiqizo, futhi lingasetshenziswa ngokuphepha emazingeni okushisa ajwayelekile, futhi lizokwenza amazinga ahlukahlukene okuqala kabusha lapho izinga lokushisa lidlula isikhathi esijwayelekile.

05. Ngokuya ngemibala ehlukene

Ihlukaniswe yaba mnyama, imhlophe, ephuzi, eluhlaza, ebomvu, owolintshi, nsundu, oluhlaza okwesibhakabhaka, igolide, nsomi, mpulaphaze, mpulapha, ipinki, ipinki masterbatch, njll.

2.Izithako eziyisisekelo zezinto zokwakha ze-masterbatch

01. Imibala

Izingxenye zemibala eyisisekelo, futhi kungcono kakhulu ukwelapha indawo yezinhlayiya zazo ezinhle nge-resin ukuvikela ukuguquguquka kwe-mutual futhi kubenze kube lula ukusakazeka. Ukuze uhlanganise futhi uhlanganise ngokulinganayo, ama-solvents anokuhambisana nemibala futhi angancibilika ama-resin, anjenge-o-dichlorobelene, i-chlorobenzene, i-xylene, i-pigment ihlakazekile, bese kutholakala i-solvent.

02. Isithwali

Isithwali yi-matrix ye-masterbatch. Njengamanje, kukhethwe ama-masterbatches akhethekile anama-resin afanayo njengasesithwali, esingaqinisekisa ukuhambisana kwe-masterbatch kanye ne-resin enemibala, evumelana nokuhlakazwa okungcono kwemibala. Kunezinhlobo eziningi zama-resins othwala, kufaka phakathi i-polyethylene, i-polypropylene engahleliwe, i-poly1-turene, i-molecular isisindo esiphansi se-polypropylene, njll.

Okwe-polyolefif masterbatches, i-Lldpe noma i-LDPE ene-High Melex Inkomba ngokuvamile ikhethwe njenge-Resin ye-Resin, futhi ngaphandle kwama-ejensi ahluke, futhi ngaphandle kwama-ejenti ahluke kakhulu, futhi ngaphandle kwama-ejenti asabalalisa angathola umphumela omuhle wokuhambisa, futhi aqinisekise ukuthi ukusebenza kwemikhiqizo enemibala kungenjalo Yehlisa.

03. Dispersant

Ama-distrant entshonalanga futhi athambezele ingulube, ukuze ipikili lihlakazeke ngendlela ehambisanayo futhi lingabe lisagaxekile, futhi iphuzu laso lenkohliso kufanele libe ngaphansi kwalo i-resin, okuhambisana kahle ne-resin nokuhambisana kahle nombala. Kunezinhlobo eziningi zabantu abahlakazekile, kanye ne-molecular isisindo esisezingeni eliphakeme polyethylene wax, i-polyester, isitayela, uwoyela omhlophe, i-polyethylene ephansi ephansi, njll. Ingasetshenziswa.

04. Izengezo

Ngaphezu kokufaka imibala, ama-masterbatches futhi engeza amalangabi ama-flame retaardants, ama-antioxidants, ama-antistatic agents, abakhuthayo abakhanyayo, njll. Ngokwezidingo zomsebenzisi eziphindaphindwayo, futhi babe nemisebenzi ehlukahlukene ngasikhathi sinye. Kwesinye isikhathi abasebenzisi abadingi, kepha izinkampani ze-Masterbatch zizoncoma ukungeza ezinye izengezo ngokuya ngezidingo zomkhiqizo.

3.Inqubo yokukhiqiza ye-Masterbatches

Inqubo yokukhiqiza yama-masterbatches inezimfuneko eziqinile futhi ingahlukaniswa ngenqubo eyomile nenqubo emanzi.

01. Inqubo emanzi

Izinto ze-Masterbatch zenziwa ngokugaya, ukuguquka kwesigaba, ukugeza, ukomisa nokuthambekela. Lapho kugaya imibala yokugaya, uchungechunge lokuhlolwa kwezobuchwepheshe luyadingeka, njengokunquma ubuciko, ukusebenza kwe-device, okuqukethwe okuqinile, njll. Kunezindlela ezine zenqubo emanzi: indlela ye-ink, indlela yokubopha, indlela yokuxova kanye nendlela yensimbi yensimbi.

(1) indlela ye-ink

Indlela ye-Ink yindlela yokukhiqiza ye-ink paste. Izithako ziyinhlabathi ngama-roller amathathu futhi ehlanganiswe nongqimba oluphansi olungaphansi komoya. I-ink yokunamathisela ye-ink exutshwe ne-resin yenkampani ye-resin, ipulasitiki epulasitiki epulasitiki emibili, futhi ekugcineni yahlaselwa isikulufa esisodwa noma i-twin isikulufa isikulufa extruder.

(2) Indlela yokufafaza

Indlela ye-Rinsing ukuthi i-pigment, amanzi kanye ne-dispersant igcotshwe ukwenza izinhlayiya <1μm, kanye nendlela yokudlulisa isigaba isetshenziselwa ukudlulisa imibala engxenyeni kawoyela, ukuhwamuka nokufaka umhlangano, okungeziwe nokufaka i-Grancerate ukuthola ama-masterbatches. Ukuguqulwa kwesigaba kudinga izixazululo ze-organic kanye namadivayisi ahambisanayo wokubuyisa wohlelo, okuyinkimbinkimbi ukusebenza futhi kwandisa ubunzima bokucutshungulwa.

(3) Iphini nendlela

Indlela yokuxova ukuxuba i-pigment ngesithwali esisekelwe kuwoyela, bese hlambulula i-pigment esigabeni samanzi esigabeni samafutha ngokuxova kanye nokuthola imali. I-oily carrier coats ingaphezulu kwe-pigment ukuqinisa ukuhlakazeka kwe-pigment futhi ivikele i-agglomeration. Bese ukhipha futhi ulimale ukuze uthole ama-masterbatches.

(4) indlela yensimbi yensimbi

Umbala we-pigment usayizi wezinhlayiya eziyizinhlayiyana ezingaba yisikhathi esingu-1μM, futhi isixazululo sensipho sengezwa endaweni yokushisa ethile ukuze ifakwe ngokuvimbela ububanzi be-saponication uketshezi (njenge-magnesium stearate), okungeke kwenzeke kubunzima futhi kugcinwe nobunzima obuthile. Ngemuva kwalokho engeza ophethe ukugqugquzela futhi uhlanganise ngejubane eliphezulu ukuze ukhiphe futhi ulimaze i-masterbatch.

02. Inqubo eyomile

Amanye amabhizinisi alungisa imibala ehlakazekile yangaphambi kwabo lapho ekhiqiza ama-masterbatched aphezulu, bese elwa yinqubo elomile. Izimo Zokukhiqizwa ze-Masterbatch ziveza izinketho ezahlukahlukene ngokuya ngezidingo zomkhiqizo. Ukuvuselelwa okuphezulu Ukuze kuthuthukiswe ukuhlakazwa kwemibala, ezinye izinkampani zigaya umthwali we-resin abe yimpuphu.

I-Mixer + isikulufa esisodwa, isikulufa se-mixer + ama-twin futhi ubuchwepheshe benqubo obusetshenziselwa ukukhiqiza ama-masterbatches aphezulu. Njengamanje, ukulinganisa kombala we-masterbatch kanye nobuchwepheshe bokuqhathanisa umbala kuthandwa kakhulu, futhi kwaziswa kakhulu ama-spectrophophotometers okusiza ekulinganiseni umbala.

03. Inqubo eyomile

Amanye amabhizinisi alungisa imibala ehlakazekile yangaphambi kwabo lapho ekhiqiza ama-masterbatched aphezulu, bese elwa yinqubo elomile. Izimo Zokukhiqizwa ze-Masterbatch ziveza izinketho ezahlukahlukene ngokuya ngezidingo zomkhiqizo. Ukuvuselelwa okuphezulu Ukuze kuthuthukiswe ukuhlakazwa kwemibala, ezinye izinkampani zigaya umthwali we-resin abe yimpuphu.

I-Mixer + isikulufa esisodwa, isikulufa se-mixer + ama-twin futhi ubuchwepheshe benqubo obusetshenziselwa ukukhiqiza ama-masterbatches aphezulu. Njengamanje, ukulinganisa kombala we-masterbatch kanye nobuchwepheshe bokuqhathanisa umbala kuthandwa kakhulu, futhi kwaziswa kakhulu ama-spectrophophotometers okusiza ekulinganiseni umbala.

4.Imishini yokukhiqiza

Imishini yokukhiqiza ye-Masterbatch ifaka imishini yokugaya, umshini wokushayela ophakeme futhi ophansi we-knondering umshini, umshini wokuxuba, imishini yokugaya, njll. Imishini yokugaya ifaka umshini we-sand, umshini we-con colloid, umshini wokusabalalisa ophakeme, njll.

Umshini wokuxova uphela ngokuwohloka kwe-vacuum, ekhipha ama-volutiles nama-juhydrate; Izimo zokusebenza okushisayo zifudunyezwa ngu-oyela wokudlulisa ukushisa, ukufudumeza okushisayo noma ukuphola kwamanzi; Indlela ye-Diskarging ukukhishwa kwesilinda, ukuphuma kwe-valve nokukhipha isikulufa; I-deppeller yokuxova isebenzisa isivinini sokuguqulwa kwejubane lemvamisa ukulawula ijubane.

Kunezinhlobo ezimbili zabaxube: i-open mixer kanye ne-ixiner evaliwe. Imishini ye-Extrusion Granution ifaka phakathi isikulufa esisodwa, i-Twin isikulufa extruder (i-flat efanayo, ifulethi elihlukile, isigaxa esifanayo, isigaxa esihlukile), i-multi-screw

5.Isicelo kanye nentuthuko yama-masterbatches

Ama-masterbatches asetshenziswa kabanzi, ikakhulukazi esebenza imboni yepulasitiki, imboni yerabha kanye ne-fiber imboni.

01. Ipulasitiki

Okuqukethwe kwe-Plastic Masterbatch Pigment kuvame phakathi kwe-10% ~ 20%, futhi lapho kusetshenziswa, kufakwa kwipulasitiki edinga ukufakwa imibala ngesilinganiso esingu-1: 10 kuya ku-1: 20, kanye nomkhiqizo wokubuyisa imibala. I-Masterbatch Plastics kanye namapulasitiki anemibala angaba izinhlobonhlobo ezifanayo noma ezinye izinhlobo zepulasitiki.

Ama-masterbatches angaba izinhlobo zombala owodwa noma izinhlobo eziningi zokuvinjwa kombala we-pigment. Ukukhetha ama-pigment kuhlangabezana nezimo zokucubungula kanye nezidingo zekhwalithi zemikhiqizo yepulasitiki. Ama-masterbatches emkhakheni wemikhiqizo yepulasitiki evuthiwe futhi ejwayelekile, ama-85% emibalabala yemikhiqizo yepulasitiki asebenzisa inkinga ye-master, kulula ukuyisebenzisa, ukuxazulula ngokuphelele ukuhanjiswa kwe-pigment okubangelwa yindawo yomkhiqizo, ukungahambisani nombala.

I-PolyethYlene, i-polypropylene, i-polyvinyl chloride, i-plexiglass, i-nylon, i-polycarbonate, i-celluloid, ipulasitiki ye-phenolic, ipulasitiki esekelwe, konke kunezinhlobo ze-masterbatch.

Embonini yepulasitiki, okufunwa kwemakethe kwama-masterbatches kugxile emikhiqizweni yepulasitiki yobunjiniyela (izinto zasekhaya, izimoto, imikhiqizo yepulasitiki, imikhiqizo yepulasitiki, inemikhiqizo ekhuthazayo ekuthuthukiseni ama-masterbatches.

02. Injoloba

Indlela yokulungiselela ye-masterbatch ye-rubber ifana nepulasitiki masterbatch, kanye nemibala, amapulasitiki nama-resins wokwenziwa akhethiwe kufanele abe izinhlobo zenjoloba. Ama-pigment asetshenziswa ikakhulukazi enjoloba njenge-ejenti yokuqinisa kanye nama-colors. Imibala emnyama ibuswa yikhabhoni emnyama; Imibala emhlophe ifaka i-zinc oxide, titanium dioxide, calcium carbonate, njll; Eminye imibala i-iron oxide, i-chrome ephuzi, i-ultramarine, i-chromium oxide luhlaza, i-sunfast ophuzi, i-phthalocyanine ephuzi, i-phthalocyanine i-violet c, i-dioxazine violet nokunye.

Izintambo, amakhebuli, amathayi afaka i-carbon emnyama ngamanani amakhulu, eshintsha yonke ikhabhoni emnyama kuya ekhabeleni elimnyama kwikhabhoni emnyama, futhi umthamo wawo uthatha isikhundla sokuqala kuwo wonke ama-masterbatches. Njengamanje, amabhizinisi amnyama asekhaya nawokwamanye amazwe awakwazi ukukhiqiza ngokuphelele i-carbon emnyama ye-masterbatch, ukwenza ucwaningo ngeTire Carbon Black Masterbatch, ukuthuthukisa ukusebenza kwawo komkhiqizo, amandla ebhizinisi makhulu.

Ukusetshenziswa kwama-masterbatches enjoloba lapho kucutshungulwa irabha kungakugwema ukundiza okubangelwa yizimbali ezibangelwa imibala ye-powdery futhi kuthuthukise imvelo yokusebenza. Ama-masterbatches kulula ukuhlakazeka ngokulinganayo, ukuze umbala wemikhiqizo yenjoloba umfaniswano futhi ungaguquguquki, futhi ukusetshenziswa kwangempela kwemibala kuncishisiwe.

Inani le-pigment elinemibala yenjoloba livame phakathi kuka-0.5% ~ 2%, futhi inani le-inorganic pigment likhulu kancane. Lolu hlobo lokucutshungulwa lwe-pigment kufanele lufaniswe nobuchwepheshe bokucubungula kwerabha kanye nekhwalithi yokuhlangabezana nezidingo zemboni yerabha, amabhizinisi we-pigment kudingeka enze ucwaningo oluningi olusetshenzisiwe ukuze luthuthukise futhi luthuthukise izinhlobo zalolu mbala olusetshenzisiwe.

03. I-fiber

Umbala we-fiber solution yilapho i-fiber ispun, i-masterbatch ingezwe ngqo kwi-viscose ye-fiber noma i-resin yefayibha, ukuze i-pigment yethulwe ku-fiber, ebizwa ngokuthi yi-fiber.

Qhathanisa nodaya wokudaya wendabuko, izinqubo zokufaka imibala ze-fiber stock solution zihlala futhi zibe yi-masterbatch zibe yimicu enemibala futhi zisetshenziselwa ukutshala imali kanye nezindleko zokugcina, ezingezona ezinye izindawo ezinemibala, accounting cishe ama-5% okwamanje.

Imidwebo yokuqothuka kwemibala ye-fiber idinga umbala ogqamile, ukusakazeka okuhle, ukuqina okuhle, ukumelana nokukhanya, ukumelana kwe-ak-acid, ukumelana ne-alkali, ukumelana namanzi, kungakhethwanga imidwebo yamanzi.

Qingdao Yihihoo Polymer Technology Co, Ltd. Ukukhiqizwa kwama-Ultraviolet, ama-antioxidants, amalangabi ama-retaardants asetshenziswa ikakhulukazi emikhiqizweni ye-masterbatch, amukele amakhasimende ukuthi abuze:yihoo@yihoopolymer.com